Syntegon & Sabic launch joint packaging concept for frozen food packaging

A sustainability win for frozen food manufacturers: Syntegon's new PHS two.0 sealing technology – in combination with SABIC'southward 20 micrometer-thin BOPE flick – enables brand owners to substantially reduce material consumption and increase output rates. Photo - Syntegon

Syntegon Technology and Sabic, a global leader in diversified chemicals, have developed a sustainable packaging concept for the frozen food industry with a substantial material reduction potential. Their solution comprises the new PHS 2.0 sealing technology from Syntegon and the 20-micrometer thin biaxially oriented polyethylene (BOPE) motion-picture show from Sabic. Syntegon said brand owners tin now substantially reduce material consumption and increase their output rates by replacing conventionally used depression-frdensity polyethylene (LDPE) films with BOPE sealed on PHS 2.0 equipment.

Throughout the frozen food sector, pillow bags are the pack style of choice, with the majority currently made of LDPE. Driven by their mission to deliver sustainability without compromise, Syntegon joined forces with Sabic to discover an culling to LDPE films. The answer lies in the newly adult BOPE film from Sabic and the innovative PHS ii.0 sealing system from Syntegon for vertical form, make full and seal machines. "Our concept enables the use of thinner films at higher speeds, whilst offering the same sealing quality and production protection as with LDPE," Pierre Hamelink, manager business concern, market, and sustainability strategy at Syntegon in Weert, Netherlands, explains. Past switching to BOPE, manufacturers tin can reduce moving picture thickness to 20 micrometers. This sparse gauge offers a potential packaging material reduction of 35 to 50% compared to blown PE films such equally LDPE, and price-saving potential of upwards to thirty%, it said.

A winning combo – 25% speed increase and fifty% downgauging tests run on Syntegon machines show that the new textile outperforms or performs just besides every bit conventional polyolefin monomaterial films. Its main benefit includes substantial downgauging compared to LDPE films. Depending on product and machinery specifics, LDPE films typically range from 30 to fourscore micrometers in thickness. The BOPE solution from Sabic is a monolayer film structure of only a 20-micrometer thickness that offers the same puncture resistance and bulwark protection as 30 micrometer LDPE films.

This PHS 2.0 sealing organization includes servo-driven sealing jaws, an active pocketknife, and two-sided heated sealing strips for more consequent, high-quality seals. The new sealing engineering stands out for its fabric efficiency and speed: information technology reduces the required clamped movie surface by up to 6.8% and increases the packaging speed past 25% – up to 130 bags per infinitesimal. The increase in speed is achieved by reducing the sealing and cooling times by fifty and 30%, respectively.

What is more, manufacturers can maximize their film yield per roll and reduce picture ringlet changes. This helps to reduce costs, salvage time, and optimize storage space. The new packaging concept for frozen food not merely offers material savings and output gains: The BOPE pic from Sabic is fully recyclable via mechanical and chemical PE recycling streams. Chemically recycled post-consumer plastics are safe for food packaging applications and can undergo multiple recycling loops without losing quality, thus bringing the packaging industry one footstep closer to a round economy.

Collaboration between equipment provider and material supplier

The new sustainable packaging concept demonstrates the value of cooperation betwixt stakeholders throughout the supply chain. "As a system solution provider, we know that sustainability cannot be achieved single-handedly," Hamelink explains. "In society to test car performance with sustainable materials, we partner with stakeholders very early in the evolution process. When it comes to sustainability, nosotros make sure brand owners don't have to compromise on speed and quality."

True to their mission to offering sustainable solutions for everyone, Syntegon'south VFFS testing heart helps make owners to observe the correct packaging material and engineering for their product. Syntegon Technology's portfolio ranges from primary and secondary packaging to transport packaging, every bit well every bit customer services, such equally preventive maintenance and spare parts management.

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